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Elements and Performance Criteria

  1. Check machine performance
  2. Identify problems with machine operation
  3. Determine problem cause and solution
  4. Conduct routine checks of performance efficiency
  5. Perform preventative maintenance procedures

Required Skills

This describes the essential skills and knowledge and their level required for this unit

Demonstrates knowledge of

procedures and guidelines for safe operation of machines

typical fault conditions and related fault finding procedures

routine maintenance processes and practices

preventative maintenance concepts

root cause analysis concepts

range and use of replacement parts and consumables

techniques to replace parts and consumables

characteristics of materials and fibres

technical specifications manuals

quality standards and practices

OHS practices including hazard identification and control measures

workplace practices

recording and reporting practices

Demonstrates skills to

assess operating performance of machine

undertake root cause analysis

carry out preventative maintenance activities

start and stop machines according to specifications

monitor machine operations including machine production readings

recognise fault conditions

use hand tools and handheld power tools

undertake cleaning and servicing

recognise rectify machine faults or problems as required

check machine maintenance records

check and confirm compliance to operational specifications

solve problems

brainstorm

read interpret and follow information on work specifications standard operating procedures and work instructions and other reference material

maintain accurate records

communicate within the workplace

sequence operations

meet specifications

clarify and check taskrelated information

carry out work according to OHS practices

Evidence Required

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria Required Skills and Knowledge the Range Statement and the Assessment Guidelines for the Training Package

Critical aspects of evidence to be considered

Demonstrates skills and knowledge to

operate machines correctly

monitor machine performance against specifications and undertake minor adjustments

clean machines

identify faults

identify and replace replaceable parts and consumables used in normal machine operations

communicate and cooperate with mechanicstechnicians and production personnel

complete records accurately and completely

apply OHS practices in work operations

Consistency in performance

Consistently applies skills and knowledge when

organising work

completing tasks according to instructions

working systematically with attention to detail

identifying improvements and avoiding damage

using workplace practices

using OHS practices

recording and reporting accidents and incidents

assessing operational readiness of equipment

recognising and adapting to cultural differences in the workplace including modes of behaviour and interactions

Resource implications

Access is required to real or appropriately simulated situations including work areas materials and equipment and to information on workplace practices and OHS practices

Context for assessment

Assessment may occur on the job or in an appropriately simulated environment

Interdependent assessment

This unit may be assessed independently or in combination with other relevant units


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the Performance Criteria, is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs if the candidate, accessibility of the item, and local industry and regional contexts.

Legislative/regulatory requirements

All work must comply with relevant Federal and State or Territory legislative or regulatory requirements.

Symptoms may include

product does not meet specification

machine is not operating to specification

sounds not attributed to normal operation

recurrent faults such as yarn breaking, etc.

Machines may include

knitting machines

carding machines

spinning machines

weaving looms

dyeing equipment

tufting looms

finishing equipment

creeling and warping machines

Appropriate personnel may include

textile mechanic

supervisor

senior operator

Immediate solution may include

decommission machine

change settings

adjust operation

perform temporary fix

refer to textile mechanic

Parts and consumables may include

items that require periodic replacement as a result of normal machine and production operations, e.g. belts, globes, combs

OHS practices

OHS practices include hazard identification and control, risk assessment and implementation of risk reduction measures specific to the tasks described by this unit, and may relate to:

manual handling techniques

standard operating procedures

personal protective equipment

safe materials handling

taking of rest breaks

ergonomic arrangement of workplaces

following marked walkways

safe storage of equipment

housekeeping

reporting accidents and incidents

environmental practices